75 L Rubber Dispersion Kneader

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75 L Rubber Dispersion Kneader Specification

Type
Rubber Dispersion Kneader

Material
High-grade Steel

Capacity
75 Liters

Computerized
No

Automatic Grade
Semi Automatic

Control System
PLC Controlled

Cooling System
Water Cooled

Rolller Speed
30 RPM

Max. Diameter
430 mm

Power Consumption
75 kW

Voltage
415 V, 3 Phase, 50 Hz

Weight
Approx. 9000 kg

Dimension (L*W*H)
3300 x 1850 x 2700 mm

Service Support
Onsite & Remote Assistance

Heating System
Electric/Oil Heating System

Application
Rubber & Polymer Mixing

Working Pressure
0.6 MPa

Feeding Mode
Manual/Automatic

Dust Proof Design
Yes

Tilting Method
Hydraulic

Main Motor Power
75 HP

Rotor Type
Intermeshing or Tangential

Safety Device
Emergency Stop & Overload Protection

Connectivity
Optional SCADA Integration

Mixing Chamber Volume
75 L

Noise Level
80 dB

Rotor Material
Alloy Steel with Hardfacing

Discharge Method
Automatic Tilting

About 75 L Rubber Dispersion Kneader

75 L Rubber Dispersion Kneader

Specification

Working Capacity	75 L
Main Motor Power	100 - 125 HP
Rotor Speed	31.28 RPM
Tilt Method	Screw
Tilt Motor Power	5 HP

Size	Main Motor HP	Working Cap. Ltrs.	Rotor R.P.M.	Tilt Method	Tilt Motor HP	Air Comp.
5 ltrs.	7.5	7.5	33.28	Pneumatic	-	1.5
15 ltrs.	25	15	33.28	Screw	1.5	2
25 ltrs.	40	25	32.28	Screw	2	2
35 ltrs.	60	35	32.28	Screw	2	3
55 ltrs.	75/100	55	31.28	Screw	3	5
75 ltrs.	100/125	75	31.28	Screw	5	7.5
110 ltrs.	125/150	110	30.28	Screw	7.5	10
125 ltrs.	150/175	125	30.28	Screw	10	12.5

Efficient Rubber Mixing Performance

This kneaders 75-liter chamber and powerful motor deliver consistent rubber and polymer blending. The alloy steel rotors with hardfacing ensure durability during intensive use, and the hydraulic tilting system streamlines discharge. Built for industrial environments, it meets demanding process requirements while minimizing downtime and maintenance.

Advanced Safety and Operator Convenience

Safety is prioritized with an emergency stop and overload protection, while the dust-proof construction reduces contamination risks. The semi-automatic control via PLC system offers easy operation and improved process accuracy. Optional SCADA integration also allows remote monitoring and control for enhanced productivity.

Customizable Heating and Reliable Cooling

Users can select electric or oil heating to match their process needs, and an efficient water-cooled system maintains optimal chamber temperatures. The systems robust design ensures consistent material properties and extends the lifespan of critical components during continuous, high-volume mixing operations.

FAQs of 75 L Rubber Dispersion Kneader:

Q: How does the hydraulic tilting and automatic discharge system work in the 75 L Rubber Dispersion Kneader?

A: The hydraulic tilting mechanism enables the mixing chamber to tilt smoothly, allowing the blended rubber or polymer to be discharged automatically. This minimizes manual intervention, speeds up batch processing, and makes the unloading process safer for operators.

Q: What is the process for controlling operating parameters on this kneader?

A: This machine is equipped with a PLC control system, where operators can set and monitor crucial parameters such as mixing time, roller speed (up to 30 RPM), temperature, and pressure. Automatic and manual feeding options, along with SCADA integration (optional), facilitate precise process control and data tracking.

Q: When should I use the intermeshing rotor versus the tangential rotor type?

A: The intermeshing rotor is suitable for intensive dispersion applications, handling difficult-to-mix polymers or highly viscous materials. The tangential rotor works best for general rubber compounding where high shear or a specific mix profile is required. Choosing the appropriate rotor depends on the materials and desired properties of the final mix.

Q: Where can this kneader be utilized in the manufacturing process?

A: This dispersion kneader is ideal for rubber and polymer industries, particularly in the mixing and compounding section. It can be integrated into production lines for tires, seals, hoses, footwear, and other rubber-based goods, handling both small- and large-batch operations efficiently.

Q: What are the main benefits of using this 75 L kneader for rubber mixing?

A: Key benefits include uniform dispersion, reduced contamination risk due to its dust-proof design, workplace safety via emergency stop and overload protection, efficient heating and cooling systems, and robust construction with high-grade steel for longevity and reliability. Automated functions further enhance productivity and process consistency.

Q: How is maintenance and service support managed for this equipment?

A: The manufacturer offers both onsite and remote assistance, ensuring timely technical support for troubleshooting, regular maintenance, and process optimization. Guidance is also provided for integrating connectivity features like SCADA and for system upgrades.

Q: What noise level and working pressure should I expect during operation?

A: This kneader operates at a noise level of 80 dB, ensuring compliance with industrial standards for workplace safety. It maintains a working pressure of 0.6 MPa, which supports efficient mixing and material processing without compromising safety or equipment integrity.

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