110 L Rubber Dispersion Kneader

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110 L Rubber Dispersion Kneader Specification

Type
Rubber Dispersion Kneader

Material
Mild Steel

Capacity
110 Liters

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Cooling System
Water Cooling

Rolller Speed
Front roller: 23 rpm, Rear roller: 31 rpm

Max. Diameter
450 mm

Power Consumption
45 kW

Voltage
380 V

Weight
Approx. 8000 kg

Dimension (L*W*H)
4100 mm 2100 mm 2450 mm

Application
Rubber and Plastic Material Mixing

Mixing Blade Material
Alloy Steel

Noise Level
75 dB

Heating Method
Steam / Electric

Mixing Chamber Volume
110 Liters

Motor Power
45 kW

Rotor Speed
27 rpm

Feeding Size
Up to 60 kg per batch

Pressure Control
Hydraulic

Discharge Method
Tilting

About 110 L Rubber Dispersion Kneader

110 L Rubber Dispersion Kneader

Specification

Working Capacity	110 L
Main Motor Power	125 - 150 HP
Rotor Speed	31.28 RPM
Tilt Method	Screw
Tilt Motor Power	31.28 RPM

Size	Main Motor HP	Working Cap. Ltrs.	Rotor R.P.M.	Tilt Method	Tilt Motor HP	Air Comp.
5 ltrs.	7.5	7.5	33.28	Pneumatic	-	1.5
15 ltrs.	25	15	33.28	Screw	1.5	2
25 ltrs.	40	25	32.28	Screw	2	2
35 ltrs.	60	35	32.28	Screw	2	3
55 ltrs.	75/100	55	31.28	Screw	3	5
75 ltrs.	100/125	75	31.28	Screw	5	7.5
110 ltrs.	125/150	110	30.28	Screw	7.5	10
125 ltrs.	150/175	125	30.28	Screw	10	12.5

Efficient Mixing Performance

With a 110-liter chamber and alloy steel mixing blades, this dispersion kneader ensures homogeneous blending of rubber and plastics for high-quality results. Its 45 kW motor and PLC automation maintain optimal consistency, even during continuous operation, suitable for demanding production needs.

User-Friendly and Safe Operation

The automatic and computerized controls, along with hydraulic pressure and water cooling systems, provide stable, safe, and hassle-free functionality. The tilting discharge mechanism allows easy and quick removal of mixed materials, minimizing downtime and user intervention.

FAQs of 110 L Rubber Dispersion Kneader:

Q: How does the 110 L Rubber Dispersion Kneader improve mixing efficiency?

A: The kneader uses a powerful 45 kW motor and specially designed alloy steel mixing blades to thoroughly blend rubber and plastic materials. The hydraulic pressure control, precise PLC system, and optimized rotor speed create uniform dispersion, reducing mixing times and ensuring consistent quality.

Q: What is the process for operating the dispersion kneader?

A: To operate, feed up to 60 kg of materials into the 110-liter mixing chamber, select the desired settings on the computerized PLC control, and start the cycle. The machine manages mixing, temperature (via steam/electric heating), and pressure. Discharge is conveniently handled through the tilting mechanism after mixing is complete.

Q: Where can the 110 L Rubber Dispersion Kneader be utilized?

A: This kneader is used primarily in rubber and plastic material processing industries, including tire manufacturing, footwear production, and various rubber product plants. Its robust design and capacity make it suitable for medium to large-scale manufacturing setups.

Q: What benefits does the water cooling system offer during operation?

A: The integrated water cooling system helps regulate the mixing chambers temperature, preventing overheating and maintaining material integrity. This feature enhances the longevity of the machine and contributes to safe, stable operation over extended periods.

Q: When is maintenance required for this kneader, and what does it involve?

A: Routine maintenance should be performed as per the manufacturers guidelines, usually after a set number of operating hours or production batches. Maintenance involves inspecting and cleaning blades, checking hydraulic and cooling systems, and verifying PLC controls to ensure reliable performance.

Q: How does the tilting discharge method work, and why is it beneficial?

A: After mixing, the chamber tilts using hydraulic controls, allowing the batch to be emptied quickly and efficiently. This minimizes material residue, reduces manual labor, and accelerates the production process for higher throughput.

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