55 L Rubber Dispersion Kneader

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55 L Rubber Dispersion Kneader Specification

Type
Rubber Dispersion Kneader

Material
High Grade Alloy Steel

Capacity
55 Liters

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Controlled

Cooling System
Water Cooling

Rolller Speed
Up to 35 RPM

Max. Diameter
550 mm

Power Consumption
45 kW

Voltage
380 V / 415 V

Weight
Approx. 8000 kg

Dimension (L*W*H)
3200 x 2200 x 2800 mm

Rotor Type
Sigma/Banbury Type

Noise Level
85 dB(A)

Color
Customized (Standard Blue)

Application
Rubber & Plastic Mixing, Color Masterbatch, Eva Compound Mixing

Batch Time
6-10 min

Mixing Chamber Material
Wear-resistant Alloy

Feeding Method
Manual / Automatic

Heating Method
Steam/Electric

Motor Type
High Efficiency AC Motor

Maximum Working Pressure
0.8 MPa

Discharge System
Hydraulic Tilting

Sealing System
Double Lip Seal with Gland Packing

About 55 L Rubber Dispersion Kneader

55 L Rubber Dispersion Kneader

Specification

Power	110 kw, 160 kw
Voltage	380 V
Application	plastic and rubber dispersion mixing

Size	Main Motor HP	Working Cap. Ltrs.	Rotor R.P.M.	Tilt Method	Tilt Motor HP	Air Comp.
5 ltrs.	7.5	7.5	33.28	Pneumatic	-	1.5
15 ltrs.	25	15	33.28	Screw	1.5	2
25 ltrs.	40	25	32.28	Screw	2	2
35 ltrs.	60	35	32.28	Screw	2	3
55 ltrs.	75/100	55	31.28	Screw	3	5
75 ltrs.	100/125	75	31.28	Screw	5	7.5
110 ltrs.	125/150	110	30.28	Screw	7.5	10
125 ltrs.	150/175	125	30.28	Screw	10	12.5

Efficient Mixing Technology

The advanced Sigma/Banbury type rotor coupled with a wear-resistant alloy mixing chamber guarantees uniform blending of various rubber and plastic materials. Its consistent rotor speed ensures high-quality dispersion over every batch. This technology helps minimize waste and optimizes productivity in industrial settings.

Streamlined Operation and Control

Equipped with a PLC control system, the machine facilitates precise adjustment of process parameters. The hydraulic tilting discharge system simplifies product removal. Whether manually or automatically fed, the kneader offers flexibility, making it ideal for manufacturers requiring repeatable and controlled results.

Robust Construction and Safety

Made using high-grade alloy steel and wear-resistant materials, the kneader is built for long-term durability. Operational safety is ensured by the double lip seal with gland packing and noise levels kept under 85 dB(A). Its water cooling system maintains optimal operating temperatures during intensive mixing cycles.

FAQs of 55 L Rubber Dispersion Kneader:

Q: How does the hydraulic tilting discharge system enhance the mixing process?

A: The hydraulic tilting discharge system allows for efficient and complete removal of mixed materials after each batch, reducing downtime and enhancing operator safety during unloading.

Q: What materials can be processed with this Rubber Dispersion Kneader?

A: This kneader is suitable for mixing rubber compounds, plastic materials, color masterbatch, EVA compounds, and other similar formulations for industrial use.

Q: When should you choose the steam or electric heating method?

A: Steam heating is ideal for high-volume or energy-sensitive operations, while electric heating offers precise temperature control in smaller batches or specialty applications.

Q: Where can this kneader be installed?

A: Its robust design and dimensions (3200 x 2200 x 2800 mm) make it suitable for installation in factories, manufacturing plants, and processing units involved in rubber and plastic compounding.

Q: What is the typical batch time and what factors influence it?

A: The batch time ranges from 6 to 10 minutes, depending on the raw material properties, mixing intensity required, and chosen feed method (manual or automatic).

Q: How does the double lip seal with gland packing benefit operation?

A: This sealing system prevents material leakage, reduces contamination, and extends the service life of moving components by maintaining optimal sealing throughout the process.

Q: What are the operational safety features of this kneader?

A: Safety is reinforced through low noise operation ( 85 dB(A)), PLC control for safe parameter adjustments, hydraulic discharge, and a robust sealing system to prevent hazards during mixing.

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